Breaching Foam & Gel Systems

Engineered for Directional Force and Energy Transfer

Bergad Specialty Foams

Engineered Materials for Breaching Applications

Bergad Specialty Foams formulates and manufactures specialized energy management materials designed for explosive breaching applications.

Our 9768V Viscoelastic Foam and XTA Gel are engineered to help manage directional force and optimize energy transfer while providing practical alternatives to legacy auxetic foams and hydrogel sheets. Both materials are made in the USA and can be customized to meet specific application requirements.

Test Footage

See Bergad's engineered breaching foam put to the test.

Filmed at Guild Solutions Group using their test facility, this video provides a firsthand look at Bergad's breaching foam in action under test conditions.

Watch the footage to see how the material performs during a breaching application.

Engineered Breaching Materials

Two Materials. Specific Roles.

The layout below gives each material a distinct visual block while keeping the technical story easy to scan for engineers, procurement teams, and end users.

9768V

Viscoelastic Foam

A specialized 

buffer material
engineered for rapid

dynamic loading.

Buffer Material

9768V is an open-cell viscoelastic polyurethane foam featuring an inherent shear-hardening response under rapid dynamic load. Designed as a replacement for legacy auxetic foam, it helps optimize directional force transfer upon detonation.

With a standard density of 9.7 lb/ft³, 9768V can be supplied in custom sizes and thicknesses, with optional adhesive on one or both sides. Alternate densities are also available upon request.

  • Open-cell viscoelastic polyurethane 
construction
  • Shear-hardening response under rapid load
  • Designed to replace legacy auxetic foam
  • Supports dirrectional force transfer
  • Custom sizes and thicknesses
  • Optional adhesive configurations
  • Alternate densities available
  • Made in the USA

XTA

Gel

A flexible, frangible
tamping agent designed
as an alternative to
hydrogel sheets.

Polyurethane Gel Formulation

XTA Gel is Bergad's polyurethane gel formulation for breaching applications. With a density range of 54–70 lb/ft³ and a hardness range of 00 Shore 50–70, the material remains flexible for handling and shaping while being fully frangible upon detonation.

XTA Gel is easy to cut and shape, leaves no residue after use, and offers infinite shelf life when stored under proper conditions. It provides a cost-effective replacement for conventional hydrogel sheets.

  • Flexible polyurethane gel formulation
  • Fully frangible upon detonation
  • Easy to cut and shape
  • Leaves no residue after use
  • Infinite shelf life under proper storage conditions
  • Cost-effective alternative to hydrogel sheets
  • Custom sizes and thicknesses
  • Optional adhesive on one or both sides
  • Made in the USA

Technical Specifications

At-a-Glance Material Data

9768V Viscoelastic Foam

Material Type

Viscoelastic Polyurethane Foam

Density

9.7 lb/ft3

Structure

Open Cell

Dynamic Response

Shear-Hardening Under Rapid Load

Customization

Size, Thickness, Adhesive Options

Manufacturing

Made in the USA

XTA Gel

Material Type

Polyurethane Gel

Density

54-70 lb/ft3

Structure

00 Shore 50-70

Dynamic Response

Fully Frangible Yet Still Flexible

Customization

Size, Thickness, Adhesive Options

Manufacturing

Made in the USA

Custom Formulation & Manufacturing

Custom Solutions from Bergad

Breaching applications can require specific material dimensions, densities, thicknesses, and configurations. Bergad's formulation and manufacturing capabilities allow 9768V Foam and XTA Gel to be tailored to specific application requirements, including custom sizing, thickness, density options, and adhesive configurations.

Need a breaching
foam or gel solution
for your application?

Talk with Bergad about your
performance and configuration
requirements.