Small and Large-Scale Production Capabilities
Continuous Pour Line
Our state-of-the-art continuous pour line is capable of producing:
- Over 1 million board feet of foam per day
- Variable widths and cut lengths for yield optimization
- Quality and accuracy using our computer-controlled pour system
- Rapid transitions between foam grades, minimizing waste for the customer
Wide Formulation Range
Our wide formulation range includes:
- Stock: a wide range of foams capable of fitting many common needs
- Standard: pre-engineered solutions for more intricate applications
- Custom: on-site engineered products for tailored solutions
Material Optimization
To help optimize your product, we are able to produce a wide range of physical properties.
- Density: 2-10 PCF
- IFD (firmness): 5-200+ lbf
- Air Flow: ND-3+ scfm
- Color: Pantone color matching
- Resilience: Slow recover to high resilience
- Acoustical transparency ranges
- Hybrid gel foams
- Various PCM (phase-change materials)
Highlighted Capabilities
Other notable features:
- Our on-site lab for material development
- Network of fabricators throughout the world
- An extensive array of CNC fabrication equipment